Corvair Roof Rack

Corvair, corvair roof rack, Quick n easy, roof rack
I made a roof rack.
It started as a brand new pallet that once held a xerox machine for shipment. I have a new found respect for people who make things from reclaimed pallet wood. It is very difficult to get clean planks without them splitting.
I used danish oil and then lightly torched the planks.
The roof rack itself, is a pre “NRS” quick n easy setup.
I used stainless 1/4″ hardware.
The cross beam planks are reclaimed cedar.

Corvair Pushrod tubes, seals, and gaskets.

Corvair, Corvair Pushrods, Pushrods
I won nearly 2 sets of “B” stock Chrome Push-rod Tubes on ebay for net to nothing, knowing that I had to do all the push-rod seals. Yesterday, I tackled the job. Installed the chrome tubes, seals, powder coated the valve covers, and cold set the rockers. For the powder, I mixed a bit of Prismatic’s Sparks Blue with their Wintergreen. It was a guessing game, but they came out really nice. I did the cold set as per the book, and driving it all day today was great. No valve noise at all. No more oil leaks either.

Corvair Equal Length Big Bore exhaust.

Corvair, Corvair Custom Exhaust, Corvair Equal Length Exhaust, Corvair Exhaust, Corvair Headers, custom, Equal Length Exhaust, exhaust
I’m an exhaust guy. Its what I do. It would not benefit me in anyway to leave the exhaust on the corvair alone. Not only is the pipe that’s on there restrictive, it was only meant to be temporary anyway.  I wanted to try my hand at something equal length, and larger bore. Nothing crazy. I had this dynomax muffler laying around so I blasted it and powder-coated it that zoomies purple color. I also had a v-band clamp and flanges and figured it would be nice to be able to quickly remove the muffler to do valve adjustments and whatnot. The system still starts at 1.5″ because I do not have flanges that work for the 1.75″ pipe. This is fine for me though as its only an 80hp model. If I had the right flanges I could make the complete primary tubes 1.75″. The “y” pipe, or collector is 2″ into 2.25OD which then goes into a 2.5″ bend which is realistically still only 2.25″ in the radius and into the muffler. The primary tubes fit snugly into the 2″ and all is welded. The muffler outlet and tail is 2.25″. At no point, other than the immediate entrance to my “atomic header” is the diameter less than 1.75″ ID.
Here’s what came off…
Here are my supplies.
My fabbed collector.
Starting to get an i dea of what the hell I was doing.
The plan continues to come together.
One solid serpent.
Some of that good VHT stuff.
On the car.
Shamless Holesaw.
In truth it sounds very similar to what it did before, but it definitely breathes better. It almost like someone was standing on its chest and now it just flows really well. There is a significant gain in the higher rpms. The major thing here is that with the suspension completely unloaded the swing arm will hit the pipe. I had to tuck it up high enough so the bottom crossover is still the lowest point. I like it! A LOT.

Corvair Headlight Wiring (and direct +12v source)

Corvair, headlight wiring, headlights, relay, wiring
First thing I did before tackling any re-wiring was to run a 12v direct to batter power source to the cab. I got myself some stereo amplifier and soldered on some lugs. One side is connected to the starter positive with a 200amp circuit breaker (cuz thats all I had on hand) and then it goes through the tunnel to this little distribution block right by the fuse panel.
So now that I have a direct power source in the cab, I need to relay my lights. I got this harness and relays off of ebay. Its from china, but its pretty decent. I wired it in, made a little bushing through the wall and got to my distribution block. Now I have switched halogen lights direct to battery. 

Corvair Interior (part one)

Corvair, Interior
Last night I stayed up late and repaired these warped cardboard trim pieces. The actual carpet in the car is going to be a very dark blue 80/20 loop, but I wanted to accent it with grey since my seats are gray. Next stop, Home Depot. 
I clamped these pieces in some ply wood after soaking them in adhesive. It worked, they straightened right out.
Yes, thats some high tech, heavy duty, duct tape.
How cool is the reflection from the sun?

Corvair Floors

Corvair, Corvair Floors., Floors

God. Damn. I sit here in bed, with my legs on fire. Why? You might ask… Weld Burn. I sat in this car for 5 hours today welding floors in. Its not beautiful, and I had to improvise quite a bit. The next step will be to get it in the air and weld up any seams that I couldn’t get from above. Its solid. There’s actually something holding the seat now. Good enough for a stanced driver.